Intelligent Upgrade Brings New Empowerment｜Automatic Batching Building Completed and Put Into Trial Operation

To further improve the stability of refractory brick quality, optimize production processes and accelerate the intelligent and green transformation of the enterprise, the intelligent automatic batching building for refractory materials has recently been fully completed and officially launched for trial operation. It marks a new leap forward in the company’s manufacturing capability.

In the past, raw material batching for refractory bricks relied on manual weighing and feeding. Affected by human operation, slight deviations existed in raw material proportion across different batches, which caused fluctuations in product performance indirectly. Meanwhile, open feeding generated much dust. Heavy manual workload restricted production efficiency, making it hard to meet strict manufacturing requirements for bulk export orders and high‑grade refractory bricks for kilns.

The newly‑built vertical integrated automatic batching building is equipped with an intelligent PLC central control system. Aggregates and powder materials are stored in separate zones with fully enclosed conveying and negative‑pressure dust removal throughout the whole process. Formulas for corundum‑mullite bricks, silicon carbide bricks, special‑shaped refractory bricks and other products can be pre‑entered into the system. The whole procedures including feeding, precise weighing, sequential charging and mixed‑material conveying are automatically completed in accordance with preset parameters. High‑precision weighing modules strictly control the proportion of each raw material and minimize batching errors. Batch discrepancies caused by manual weighing are effectively eliminated. Physical and chemical indicators of refractory bricks keep stable and consistent batch after batch. Product quality is guaranteed from the production source to adapt to harsh working conditions of high‑temperature kilns in steel plants, cement plants and rotary kilns.

Compared with the traditional production mode, the automatic batching production line boasts prominent advantages. Firstly, accurate batching ensures controllable quality. Formula data is automatically recorded throughout production with traceable working procedures, which reduces quality fluctuation and steadily improves the qualified rate of finished products. Secondly, enclosed production prevents dust emission and optimizes the workshop environment, complying with green production standards. Thirdly, labor cost is cut and production efficiency lifted. Fewer workers are required for batching posts. Continuous production shortens batching cycles, enabling the company to fulfill bulk orders efficiently and shorten delivery time.

In the future, taking advantage of the new intelligent batching building, our company will keep optimizing production techniques and strictly control every working procedure. We will focus on the R&D and production of high‑end refractory materials. With stable and reliable products, we serve customers at home and overseas, and supply premium refractory bricks for kiln projects worldwide